Pulp molding production line involves the recycling of waste paper to make a variety of useful products. Some of the products which are made from pulp mold include paper egg trays, egg boxes, and beverage carriers. Pulp molding is a sustainable process since the raw materials used in the process are waste papers. Using such conserves the environment and the products produced can still be recycled through the same process.
The shape of the molds determines the form of the end product produced through pulp molding. The most common pulp molding equipment for sale Malaysia include the egg tray machine, fruit tray machine, and egg carton making machine Malaysia. The machines used in this process look more or less the same. The only difference occurs in the type of mold attached to such a machine. That’s why it is important to find the top egg carton machine manufacturers.
Pulp Moulding Process: How it Works
The whole process consists of 4 main systems.
1. Pulping System
The first system is the pulping system. At this stage, the waste paper is separated from impurities, shredded, and then mixed with water to form a thick pulp. The pulping system has powerful motors which ensure the effective mixing of the paper. The blades of these motors cut the paper and break the small pieces of paper into tiny fibers which get suspended in the water forming the pulp. As for semi automatic egg tray machine, Beston can also provide an integrated pulp making system to save space.
2. Molding System
The second system of the pulp molding process is the egg tray molding system. At this stage, the egg tray molds are attached to give the desired shape of the egg trays. If a different paper product is needed, the egg tray mold is replaced with the new product’s molding die. This is the main difference between egg tray manufacturing machines and others. A successful molding process will form the desired paper product. However, such a product is usually wet and in need of drying.
3. Drying System
This is the stage which dries the end product. For large-scale production, this stage usually consists of long lines of products being thermally treated. Automatic egg tray drying system will make the egg tray production line more effective. The drying is accomplished using hot air which is uniformly distributed to ensure effective drying of the products.
4. Packing System
Once the products have completely dried, they are packed ready for distribution. For manual egg tray machine, as well as the semi-automatic egg tray machine, the packing process is not automated. Carts are used to carry the trays from the drying system to the packaging store. However, large-scale systems may incorporate automatic packing system which will increase the overall efficiency and save on labor needed to complete the whole process.
Types of Pulp Molding Machine
There are 3 main pulp molding equipment for sale Malaysia. And the egg tray machine price is also very different. The three types of equipment are highlighted below:
1. Manual System
The manual system is suitable for small-scale production. For companies starting out and who would like to first experiment with the potential of the systems, they can choose this system and slowly upgrade to the automatic systems later. You can check the Youtube videos of Beston to find the differences.
2. Semi-automatic System
This system has an automated pulp system and forming system. However, carts are used to take the formed wet trays to the drying system. The system is more efficient than the manual system. Compared to the manual system, this system is less labor intensive.
3. Fully Automatic System
This system automates the whole egg tray pulp molding process. The fully automatic system is highly efficient and has high production volumes than the other two systems. For companies which have high demand to meet, this system is the most appropriate for them.
Conclusion
If you are looking for a fully automatic egg tray making system for your company, then you need not to worry much. Beston Machinery will take care of all your machine needs. Beston Machinery supplies these types of equipment to various countries such as Malaysia, the Philippines, India, South Africa, Romania, etc. Get in touch with the company to get professional assistance in choosing the best-suited pulp molding equipment for your business.