Month: October 2018

Details About Egg Carton Manufacturing Process

Paper recycling is one of the best ways to convert wastes into usable products. Paper recycling has greater benefits, not only in the environments and society but also on the economy. One of the best ways of recycling paper is to convert waste papers into egg trays or egg cartons.  That’s why paper egg tray machinery is getting popular. Egg carton machine is developed on the basis of egg tray machine, and it is a kind of pulp molding machine.

Egg Tray Machine in the Philippines
Egg Tray Machine in the Philippines

Advantages of Pulp Molding Equipment

Here are some of the top benefits of recycling waste paper into pulp molded trays:

1. Pulp moulding machine is eco-friendly. And it helps to prevent pollution.

2. Since this process prevents waste of paper, it is cost-effective.

3. It helps to keep the environment clean and preserves the anaesthetic image.

4. The process provides job opportunities.

5. It promotes efficiency by reducing the amount of waste paper turnout from companies.

Egg Carton Manufacturing Process

An egg tray making machine for sale is used for manufacturing egg trays from waste paper. It is the most common pulp molding machine that is used globally for paper recycling.

The egg tray manufacturing process involves four major stages:

1. Pulping System

This is an important part of the egg carton manufacturing process. The pulping system converts waste paper into pulp. The hydraulic pulper in the system smashes the waste paper into the pulp while stirring and rubbing at the same time. The pulper also filter the paper. Beston Machinery’s pulping system comes with a refiner to make the pulp smoother and well-partitioned. In addition, they offer an integrated pulping system that can efficiently save you more production and construction efforts, and space.

Integrated Pulping System
Beston Integrated Pulping System

2. Molding System

This section of the paper egg tray machine is the core part. It contains a pulp molding machine, which is the key equipment integrated with a vacuum pump and an air compressor. The molding machine molds the pulp into the trays, boxes or cartons while the vacuum pump helps the molding process. The air compressor is used for transferring the wet products out of the molds. Many pulp molding systems don’t come with cleaning devices, but Beston Machinery’s fully automatic egg tray making machine comes with complete, automated and easy-to-operate cleaning devices.

3. Drying System

Drying system is used to dry the wet products. There are different drying systems with different drying lines. The most important aspect of a drying system is the heat recycling modality. As regards Beston Machinery, a professional egg tray machine manufacturers in China, they offer professional designers to provide you with an effective drying line for efficient recycling of heat. This will save your energy and fuel usage, as well as the cost of fuelling the system.

4. Packaging System

The packaging system entails packing and counting. For better appearance and quality of the end products, Beston Machinery egg tray making machine comes with hot press technology to reshape the egg trays.

Ultimately, in order to provide for the customers’ needs and requirements worldwide, Beston Machinery supplies manual, semi-automatic egg tray machine, and fully automated egg tray machine types. The company is located in China with their supplies and main markets in the Philippines, South Africa, Indonesia, Romania, and Thailand.

One of the rare benefits of Beston Machinery’s egg tray machine is that it comes with different moulding dies that are not only useful for manufacturing egg trays but also useful for manufacturing egg cartons/boxes, fruit trays and much more. Furthermore, the egg carton manufacturing process of the machines is impeccable. Welcome to contact Beston for more details. Also, you can check Beston Youtube Channel for more videos.

Beston Plastic Recycling Machine for Sale in the UK

Plastics are an ingredient for things we do and handle in everyday life. They are used on such a frequent basis that without proper measures being affected, it becomes hard to manage their volume. This means that recycling of the plastics is important as it doesn’t leave out any of the old plastics and they come back looking as new and fresh as you’d want them to look. The plastic to fuel conversion technology aims at getting the level of plastics on the ground reduced and it gets them back as different materials or objects. This is the benefit that is brought by being keen on the environmental impact of plastics and recycling them in the best way.

Plastic Recycling Machine for Sale
Plastic Recycling Machine for Sale

The plastic recycling machine for sale in the UK is an important piece of the equation that should not be left out, no matter what. This follows from the argument that if all the plastic that is lying around was to be recycled, a large plant would be needed. Otherwise, all of the efforts at regaining the balance of the appearance of the environment would have been lost. The recycling of plastics in the UK is part of everyday activities and converts the plastics into truly useful objects which will serve their users and get recycled again for other uses.

Profitability of Plastics Recycling

Recycling plastics makes economic sense in the way the ecological carbon footprint is reduced and this is the reason the recycling machine is a good business choice. The cost of plastic recycling machine is affordable. As an economic venture, it clears off plastics lying bare on the ground and this leads to cleaner towns, cities, and countries. The health improvement brought by recycling is also significant and adds to increased longevity for any population that stays aware of the importance of recycling and plastics management.

You can watch more videos of Beston waste recycling plant for sale from the Youtube Chanel.

The recycling of plastic also plays a useful role in the conservation of our environment and is the reason we have such plants to ensure that everything we collect after an event gets recycled and used to reduce the need for more plastics. It is also economical in a sense as it doesn’t add to the already existing financial load but instead frees up the need for importing plastics. You can start with a piece of small scale plastic recycling equipment. The plastics that are recycled are brought back in brand new forms that are hard to discern from what you have been using in the past and when they are taken through the machine, the process heats them and melts them thoroughly, getting rid of all dirt.

The plastic recycling plant is expertly built and designed by professionals who are fully aware of the environmental impact their machine is making. They are experienced in their work and give the best outcome you could ever expect. In this way, they get to bring down the level of intensity when handling waste and the plastics that you see lying around idly are taken away and put into much better use. This is an easy, cost-effective plastic pyrolysis machinery that uses very little energy. It is one of the ways through which the level of cleanliness and standards of health in our communities gets upgraded and we tend to notice better lives when there are fewer amounts of unused plastics lying around.

Pulp Molding Equipment for Sale in Malaysia

Pulp molding production line involves the recycling of waste paper to make a variety of useful products. Some of the products which are made from pulp mold include paper egg trays, egg boxes, and beverage carriers. Pulp molding is a sustainable process since the raw materials used in the process are waste papers. Using such conserves the environment and the products produced can still be recycled through the same process.

Pulp Molding Machine
Beston Pulp Molding Machine

The shape of the molds determines the form of the end product produced through pulp molding. The most common pulp molding equipment for sale Malaysia include the egg tray machine, fruit tray machine, and egg carton making machine Malaysia. The machines used in this process look more or less the same. The only difference occurs in the type of mold attached to such a machine. That’s why it is important to find the top egg carton machine manufacturers.

Pulp Moulding Process: How it Works

The whole process consists of 4 main systems.

1. Pulping System

The first system is the pulping system. At this stage, the waste paper is separated from impurities, shredded, and then mixed with water to form a thick pulp. The pulping system has powerful motors which ensure the effective mixing of the paper. The blades of these motors cut the paper and break the small pieces of paper into tiny fibers which get suspended in the water forming the pulp. As for semi automatic egg tray machine, Beston can also provide an integrated pulp making system to save space.

Integrated Pulping System
Integrated Pulping System

2. Molding System

The second system of the pulp molding process is the egg tray molding system. At this stage, the egg tray molds are attached to give the desired shape of the egg trays. If a different paper product is needed, the egg tray mold is replaced with the new product’s molding die. This is the main difference between egg tray manufacturing machines and others. A successful molding process will form the desired paper product. However, such a product is usually wet and in need of drying.

3. Drying System

This is the stage which dries the end product. For large-scale production, this stage usually consists of long lines of products being thermally treated. Automatic egg tray drying system will make the egg tray production line more effective. The drying is accomplished using hot air which is uniformly distributed to ensure effective drying of the products.

Beston Metal Drying Line

4. Packing System

Once the products have completely dried, they are packed ready for distribution. For manual egg tray machine,  as well as the semi-automatic egg tray machine, the packing process is not automated. Carts are used to carry the trays from the drying system to the packaging store. However, large-scale systems may incorporate automatic packing system which will increase the overall efficiency and save on labor needed to complete the whole process.

Types of Pulp Molding Machine

There are 3 main pulp molding equipment for sale Malaysia. And the egg tray machine price is also very different. The three types of equipment are highlighted below:

1. Manual System

The manual system is suitable for small-scale production. For companies starting out and who would like to first experiment with the potential of the systems, they can choose this system and slowly upgrade to the automatic systems later. You can check the Youtube videos of Beston to find the differences.

2. Semi-automatic System

This system has an automated pulp system and forming system. However, carts are used to take the formed wet trays to the drying system. The system is more efficient than the manual system. Compared to the manual system, this system is less labor intensive.

3. Fully Automatic System

This system automates the whole egg tray pulp molding process. The fully automatic system is highly efficient and has high production volumes than the other two systems. For companies which have high demand to meet, this system is the most appropriate for them.

Automatic Egg Tray Making Machine
Automatic Egg Tray Making Machine

Conclusion

If you are looking for a fully automatic egg tray making system for your company, then you need not to worry much. Beston Machinery will take care of all your machine needs. Beston Machinery supplies these types of equipment to various countries such as Malaysia, the Philippines, India, South Africa, Romania, etc. Get in touch with the company to get professional assistance in choosing the best-suited pulp molding equipment for your business.